moldsale@jinzhou.com.cn
Header Stamping Die
0102030405
Progressive Stamping Die for Radiator Header Plate with Quick Changeover
Product Overview
This is a multi-station progressive stamping die with a modular quick-change structure, which can quickly switch to produce 3 different specifications of radiator header plates, greatly reducing changeover time and improving production line utilization. Integrating forming, punching, flanging, cutting and other processes, the die can complete the entire processing with one feeding, featuring high precision, good stability, long service life and high compatibility with automatic production lines. It is key equipment for efficient, flexible and large-scale production in the radiator industry.
Key Advantages
✅ Quick Changeover for Flexible Production: Adopting a modular quick-change design, it supports rapid switching between 3 different header plate specifications. There is no need to replace the entire die, only key components, which greatly shortens changeover time and can flexibly adapt to multi-variety and small-batch production needs.
✅ High-Efficiency Continuous Production: Adopting a multi-station progressive structure, it can realize continuous coil feeding, automatic stamping and automatic collection, which not only has high production efficiency, but also ensures product consistency, meeting the needs of large-scale stable production.
✅ High Precision for Reliable Assembly: Strictly controlled dimensional accuracy ensures stable hole position, flatness and flanging height, enabling accurate assembly with radiator tubes and tanks.
✅ Durable & Low Maintenance Cost: Optimized overall die structure and guiding system, selected high-wear-resistant die materials, effectively reducing wear during use and extending die service life. The die is easy to maintain and vulnerable parts are easy to replace, which can significantly reduce customers' comprehensive use costs.
✅ Strong Customization Capability: We can provide customized die solutions according to the drawings, product specifications and material requirements provided by customers, accurately meeting the production needs of radiator header plates for different models and equipment.
✅ Compatible with Automatic Production Lines: It can be seamlessly connected with high-speed presses, automatic feeders and product collection systems, realizing fully automatic continuous production of feeding, stamping and blanking, and further improving the level of production intelligence.
Application Fields
Radiator header plates produced by this die are mainly used in:
◈ Automotive water tank radiators (passenger cars, commercial vehicles).
◈ Water tank radiators for engineering machinery, generator sets.
◈ New energy vehicle cooling system radiators.
◈ Air conditioning condensers, evaporators and other heat exchangers.
Item |
Parameter |
Processing Cycle per Piece |
≤12 seconds/piece |
Adaptable Tube Type |
Round tube/D-shaped tube/square tube (Other special-shaped tubes can be customized) |
Adaptable Diameter Range |
Φ16mm~Φ40mm |
Overall Equipment Efficiency |
≥88% |
Power Supply Voltage |
Based on Chinese factory usage standards (Customizable for special cases) |
Air Source Pressure |
Customized on demand (Adjusted according to actual equipment used) |
Control Mode |
Touch Screen Visual Intelligent Control |