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Fully Automatic Notching & Punching Machine for Headers - China Suppliers & Factory for Efficient Production
Core Selling Points
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Full Automation
No manual intervention from feeding to blanking, high processing efficiency for a single piece, greatly reducing labor costs and operation errors.
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Multi-Tube Type Precision Adaptation
Optimized mold and positioning system for the cross-sectional characteristics of round, D-shaped and square tubes, ensuring stamping precision and consistency.
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One-Click Automatic Changeover
Visual touch screen operation, quick switching between different notches and hole types without additional debugging, suitable for small-batch and multi-model production.
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High Flexible Customization
Can customize molds and equipment parameters for different tube types, notches and hole types according to customer needs.
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Stable and Efficient Operation
Heavy-duty frame with intelligent fault diagnosis system, the overall equipment efficiency is ≥88%, suitable for 24-hour continuous production.
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Safety Protection Design
Fully enclosed protective structure + emergency stop system, comprehensively ensuring the safety of operators and equipment operation.
Product Details
Multi-Tube Type Stamping Adaptation
According to the different cross-sectional structures of round tubes, D-shaped tubes and square tubes, the mold and positioning clamping mechanism are specially optimized, which effectively ensures the dimensional accuracy and coaxiality of notches and holes, meeting the strict assembly process requirements of headers.
One-Click Automatic Changeover
The equipment is built with a multi-group mold storage and quick changeover system. The changeover can be completed by selecting preset process parameters through the touch screen, which greatly shortens the production switching time and improves the overall production efficiency.
Intelligent Touch Control System
Equipped with a high-definition touch display screen, it can visually edit and adjust stamping-related parameters, monitor the equipment operation status in real time, support fault early warning and production data traceability. The operation is simple and easy to use, no professional technicians are needed.
Customized Mold Development
Special stamping molds can be customized according to the notch, hole type drawings and tube type parameters provided by customers. One-stop services for mold design, development and debugging are provided throughout the process to realize personalized production needs.
Stable, Durable and Easy to Maintain
Adopt precision transmission structure and high wear-resistant parts, with automatic lubrication system, effectively extending the service life of the equipment; the equipment has a reasonable structural design, easy to disassemble and maintain, reducing daily maintenance costs.
Customization Service
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Tube Type Customization: Customize stamping mechanism and positioning system adapted to round tubes, D-shaped tubes, square tubes and other special-shaped tubes.
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Mold Customization: Develop special stamping molds for notches and hole types according to customer needs.
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Function Expansion: Can integrate supporting modules such as automatic feeding, visual inspection and automatic blanking.
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Production Line Integration: Can be linked with other production equipment to form a complete automatic production line for headers.
Application Scenarios
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Notching and punching processing of round/D-shaped/square headers for automotive air conditioning.
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Precision stamping production of special-shaped tube headers for commercial vehicles and new energy vehicles.
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Precision notching and punching processing of various metal tubes in the refrigeration accessories industry.
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Supporting production and processing of headers for customized air conditioning systems.
Order Notes
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Customization by drawing and sample is supported. Customers can provide relevant parameters of tube type, notch and hole type to get an exclusive equipment solution.
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On-site test run and video machine viewing can be reserved to intuitively confirm the equipment processing effect and operation status.
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Equipment delivery includes professional technical guidance, on-site installation and commissioning, and after-sales maintenance services.
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Whole-machine procurement and batch customization are both acceptable, with accurate quotation according to the actual needs of customers.
Frequently Asked Questions
What tube profiles can this equipment process?
The machine is optimized for round tubes, D-shaped tubes, square tubes, and other special-shaped tubes. We design and customize the mold and positioning systems specifically to match the structural characteristics of your custom profiles.
How does the automatic changeover system work?
Our equipment features a "One-Click Automatic Changeover" system. Operators can switch between different preset process parameters, notches, and hole types directly via the high-definition visual touch screen, removing the need for manual adjustment or debugging.
Can we customize the molds for specific hole types and notches?
Yes. We offer customized mold development. By providing your drawings or tube samples, we can design, build, and debug specialized stamping molds tailored precisely to your production requirements.
Is this machine suitable for continuous, heavy-duty production?
Absolutely. The equipment is constructed with a heavy-duty frame, high wear-resistant components, and an automatic lubrication system. With an overall equipment efficiency (OEE) of ≥88% and built-in intelligent diagnostics, it is fully capable of 24-hour continuous operation.
What services are included in the order and delivery process?
We provide full-service support including professional technical guidance, on-site installation, system commissioning, and ongoing maintenance. Customers are also welcome to reserve on-site test runs or view the machine operation via video before purchase.