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Fully Automatic Notching & Punching Machine for Headers - China Suppliers & Factory for Efficient Mass Production
Core Selling Points
Full Automation
No manual intervention from feeding to blanking, high processing efficiency for a single piece, greatly reducing labor costs and operation errors.
Multi-Tube Type Precision Adaptation
Optimized mold and positioning system for the cross-sectional characteristics of round, D-shaped and square tubes, ensuring stamping precision and consistency.
One-Click Automatic Changeover
Visual touch screen operation, quick switching between different notches and hole types without additional debugging, suitable for small-batch and multi-model production.
High Flexible Customization
Can customize molds and equipment parameters for different tube types, notches and hole types according to customer needs.
Stable and Efficient Operation
Heavy-duty frame with intelligent fault diagnosis system, the overall equipment efficiency is ≥88%, suitable for 24-hour continuous production.
Safety Protection Design
Fully enclosed protective structure + emergency stop system, comprehensively ensuring the safety of operators and equipment operation.
Product Details
Multi-Tube Type Stamping Adaptation
According to the different cross-sectional structures of round tubes, D-shaped tubes and square tubes, the mold and positioning clamping mechanism are specially optimized, which effectively ensures the dimensional accuracy and coaxiality of notches and holes, meeting the strict assembly process requirements of headers.
One-Click Automatic Changeover
The equipment is built with a multi-group mold storage and quick changeover system. The changeover can be completed by selecting preset process parameters through the touch screen, which greatly shortens the production switching time and improves the overall production efficiency.
Intelligent Touch Control System
Equipped with a high-definition touch display screen, it can visually edit and adjust stamping-related parameters, monitor the equipment operation status in real time, support fault early warning and production data traceability. The operation is simple and easy to use, no professional technicians are needed.
Customized Mold Development
Special stamping molds can be customized according to the notch, hole type drawings and tube type parameters provided by customers. One-stop services for mold design, development and debugging are provided throughout the process to realize personalized production needs.
Stable, Durable and Easy to Maintain
Adopt precision transmission structure and high wear-resistant parts, with automatic lubrication system, effectively extending the service life of the equipment; the equipment has a reasonable structural design, easy to disassemble and maintain, reducing daily maintenance costs.
Customization Service
- Tube Type Customization: Customize stamping mechanism and positioning system adapted to round tubes, D-shaped tubes, square tubes and other special-shaped tubes.
- Mold Customization: Develop special stamping molds for notches and hole types according to customer needs.
- Function Expansion: Can integrate supporting modules such as automatic feeding, visual inspection and automatic blanking.
- Production Line Integration: Can be linked with other production equipment to form a complete automatic production line for headers.
Application Scenarios
- Notching and punching processing of round/D-shaped/square headers for automotive air conditioning.
- Precision stamping production of special-shaped tube headers for commercial vehicles and new energy vehicles.
- Precision notching and punching processing of various metal tubes in the refrigeration accessories industry.
- Supporting production and processing of headers for customized air conditioning systems.
Order Notes
- ① Customization by drawing and sample is supported. Customers can provide relevant parameters of tube type, notch and hole type to get an exclusive equipment solution.
- ② On-site test run and video machine viewing can be reserved to intuitively confirm the equipment processing effect and operation status.
- ③ Equipment delivery includes professional technical guidance, on-site installation and commissioning, and after-sales maintenance services.
- ④ Whole-machine procurement and batch customization are both acceptable, with accurate quotation according to the actual needs of customers.
Frequently Asked Questions
What types of tubes can this stamping machine process?
Our equipment is highly adaptable and optimized for the cross-sectional characteristics of round tubes, D-shaped tubes, square tubes, and other custom special-shaped tubes.
How does the one-click automatic changeover system work?
The system features a preset process database. Operators can select the target process parameters via the visual touch screen, allowing the equipment to automatically adjust to different notches and hole types without manual mechanical debugging.
Can we request customized molds for specific notch configurations?
Yes, we support full customization based on drawings and samples. We provide comprehensive services from design to debugging for customized molds and positioning systems to match your production parameters.
What are the primary application fields for this machinery?
It is widely used in automotive air conditioning header production, commercial/new energy vehicle heat exchangers, refrigeration accessories manufacturing, and customized air conditioning system processing.
What services are included in the equipment delivery?
We provide professional technical guidance, on-site installation, commissioning, and reliable after-sales maintenance services. Customers can also reserve on-site or video-based test runs before shipment.