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Customizable Semi-Automatic Groove Stamping Die for Automobile Condenser Header | China Suppliers Factory
Basic Information
| Product Model | 3000mm-L (L stands for "extra-long tube adaptation") |
| Product Name | 3000mm Extra-Long Condenser Header Groove Punching Stamping Die |
| E-commerce Title | 3000mm-L Extra-Long Condenser Header Stamping Die | Anti-Scrap Jamming | Pneumatic Floating Tube |
| Product Type | Special Stamping Die for Automobile Air Conditioning Accessories Processing |
| Core Adaptation | Max. 3000mm tube length for Condenser Header groove punching |
| Core Technical Highlights | Secondary stamping (anti-scrap jamming) | Pneumatic floating tube (easy material taking) |
| Core Output | Extra-long precision grooved round tube for automobile air conditioning radiator condenser header |
| Basic Performance | Die service life ≥ 500,000 pcs | 220V/380V optional power supply |
Detailed Product Description
1. Core Product Positioning
This die is a special one-out-one semi-automatic processing equipment for condenser header groove punching, mainly suitable for the groove punching needs of automobile air conditioning radiator condenser header. Its biggest feature is adjustable tube length, which can flexibly adapt to the processing of various specifications. Adopting the semi-automatic design of "manual feeding + electric tube ejection", it balances operational convenience and processing stability, supports customization by drawing, and can adjust parameters such as tube length and groove shape according to customer needs, suitable for large-scale production of air conditioning condenser header for various passenger cars and commercial vehicles.
2. Complete Working Process
The die adopts a standardized semi-automatic control process, which is simple and easy to understand without complex training. The specific process is as follows:
1
Manual Feeding: The operator places the to-be-processed round tube (length adjustable according to needs) at the feeding station for accurate alignment, which is easy to operate.
2
Positioning and Fixing: The die automatically positions and clamps the tube to ensure accurate groove punching position and avoid processing deviation.
3
Precision Groove Punching: The die clamps to complete groove punching, processing 1 tube at a time with stable processing and uniform groove shape.
4
Electric Tube Ejection: After stamping, the electrical equipment automatically ejects the finished tube out of the die, no manual tube taking is needed, improving operational safety and efficiency.
3. Material & Process Advantages
High-Strength Die Body
Made of high-strength premium die steel, it has excellent anti-deformation ability, adapts to the stamping needs of tubes of different lengths, and maintains stable accuracy for long-term use.
Reinforced Core Components
Core stamping parts are made of high-grade wear-resistant steel, treated with special reinforcement, wear-resistant and damage-resistant, able to cope with high-frequency stamping impact and extend the service life of the die.
Optimized Adaptable Structure
Aiming at the adjustable tube length feature, an adaptable guide structure is adopted to flexibly fit tubes of different lengths and ensure the consistency of groove shape of condenser header of various specifications.
4. Core Selling Points
- One-out-one Adaptation Design: Processing 1 tube at a time, with simple and stable structure, suitable for groove punching of condenser header of various specifications.
- Flexible Adjustable Tube Length: The tube length can be adjusted freely without changing the die, flexibly adapting to the processing of condenser header of various lengths with strong versatility.
- Semi-Automatic Convenient Operation: Manual feeding, electric equipment automatically ejects the tube, simple operation, reducing labor intensity and improving processing efficiency.
- Stable Processing Guarantee: Adaptable guide structure ensures uniform groove punching of tubes of different lengths, meeting the assembly requirements of radiators.
- Super Durability: Premium die steel + special treatment of core parts, with a service life of ≥ 500,000 pcs, reducing die maintenance and replacement costs.
- Full Customization Support: Customizable according to customer drawings, parameters such as tube length and groove size can be adjusted as needed to meet personalized processing requirements.
5. Application Scenarios
Custom-designed for the automotive air conditioning industry, it is mainly suitable for various condenser header groove punching scenarios, especially for:
- Processing of air conditioning radiator condenser header for various passenger cars, commercial vehicles, new energy vehicles, etc.
- Mass production of condenser header with unfixed tube length and need for flexible specification adjustment.
- Condenser header processing scenarios with personalized customization needs (customized by drawing).
6. Notes
- Power supply: 220V/380V optional, adjustable according to on-site equipment conditions.
- The die can adapt to tubes of different lengths, and the specific adaptation range can be adjusted according to customer customization needs.
- For detailed technical parameters, customization plans or operation instructions, please contact our customer service for professional consultation.
E-commerce Quick Guide
MOQ
Accept custom small batch orders.
Customization
Support drawing customization & sample confirmation, tube length and groove shape can be adjusted as needed.
Delivery
Fast delivery for standard models; customized delivery according to order quantity.
Service
Professional technical support + die maintenance guidance.
Frequently Asked Questions (FAQ)
What is the maximum tube length this stamping die can adapt to?
This die is designed for extra-long tube adaptation (3000mm-L), supporting a maximum tube length of 3000mm for condenser header groove punching.
How does the secondary stamping mechanism prevent scrap jamming?
The secondary stamping design is optimized to control the scrap discharge path. It ensures that waste metal is cleanly separated and pushed out, preventing structural scrap jams during continuous high-frequency stamping.
What are the power requirements for operating this equipment?
The equipment supports an optional power supply configuration of either 220V or 380V, allowing you to choose the configuration that best fits your local workshop power environment.
Can I customize the groove shape and tube length parameters?
Yes, we support full customization. You can provide your technical drawings or samples, and we can configure the tube length ranges and specific groove shapes to meet your precise manufacturing requirements.
What is the expected service life of the stamping die?
Built with premium high-strength die steel and reinforced core wear-resistant parts, the die is designed for longevity, providing a reliable service life of ≥ 500,000 pieces under proper maintenance.
How does the pneumatic floating tube feature improve operation?
The pneumatic floating tube mechanism automatically lifts and ejects the processed tube after stamping. This eliminates the need for manual extraction, which reduces operator fatigue and significantly improves overall safety and efficiency.