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Custom Semi-Automatic Condenser Header Groove Stamping Die | China Suppliers & Factory for Efficient Air Conditioning Processing
Basic Information
| Product Model | 3000mm-L (L stands for "extra-long tube adaptation") |
| Product Name | 3000mm Extra-Long Condenser Header Groove Punching Stamping Die |
| E-commerce Title | 3000mm-L Extra-Long Condenser Header Stamping Die | Anti-Scrap Jamming | Pneumatic Floating Tube |
| Product Type | Special Stamping Die for Automobile Air Conditioning Accessories Processing |
| Core Adaptation | Max. 3000mm tube length for Condenser Header groove punching |
| Core Technical Highlights | Secondary stamping (anti-scrap jamming) | Pneumatic floating tube (easy material taking) |
| Core Output | Extra-long precision grooved round tube for automobile air conditioning radiator condenser header |
| Basic Performance | Die service life ≥ 500,000 pcs | 220V/380V optional power supply |
Detailed Product Description
1. Core Product Positioning
This die is a special one-out-one semi-automatic processing equipment for condenser header groove punching, mainly suitable for the groove punching needs of automobile air conditioning radiator condenser header. Its biggest feature is adjustable tube length, which can flexibly adapt to the processing of various specifications. Adopting the semi-automatic design of "manual feeding + electric tube ejection", it balances operational convenience and processing stability, supports customization by drawing, and can adjust parameters such as tube length and groove shape according to customer needs, suitable for large-scale production of air conditioning condenser header for various passenger cars and commercial vehicles.
2. Complete Working Process
- 1 Manual Feeding: The operator places the to-be-processed round tube (length adjustable according to needs) at the feeding station for accurate alignment, which is easy to operate.
- 2 Positioning and Fixing: The die automatically positions and clamps the tube to ensure accurate groove punching position and avoid processing deviation.
- 3 Precision Groove Punching: The die clamps to complete groove punching, processing 1 tube at a time with stable processing and uniform groove shape.
- 4 Electric Tube Ejection: After stamping, the electrical equipment automatically ejects the finished tube out of the die, no manual tube taking is needed, improving operational safety and efficiency.
3. Material & Process Advantages
💎 High-Strength Die Body
Made of high-strength premium die steel, it has excellent anti-deformation ability, adapts to the stamping needs of tubes of different lengths, and maintains stable accuracy for long-term use.
⚡ Reinforced Core Components
Core stamping parts are made of high-grade wear-resistant steel, treated with special reinforcement, wear-resistant and damage-resistant, able to cope with high-frequency stamping impact and extend the service life of the die.
⚙️ Optimized Adaptable Structure
Aiming at the adjustable tube length feature, an adaptable guide structure is adopted to flexibly fit tubes of different lengths and ensure the consistency of groove shape of condenser header of various specifications.
4. Core Selling Points
- One-out-one Adaptation Design: Processing 1 tube at a time, with simple and stable structure, suitable for groove punching of condenser header of various specifications.
- Flexible Adjustable Tube Length: The tube length can be adjusted freely without changing the die, flexibly adapting to the processing of condenser header of various lengths with strong versatility.
- Semi-Automatic Convenient Operation: Manual feeding, electric equipment automatically ejects the tube, simple operation, reducing labor intensity and improving processing efficiency.
- Stable Processing Guarantee: Adaptable guide structure ensures uniform groove punching of tubes of different lengths, meeting the assembly requirements of radiators.
- Super Durability: Premium die steel + special treatment of core parts, with a service life of ≥ 500,000 pcs, reducing die maintenance and replacement costs.
- Full Customization Support: Customizable according to customer drawings, parameters such as tube length and groove size can be adjusted as needed to meet personalized processing requirements.
5. Application Scenarios
Custom-designed for the automotive air conditioning industry, it is mainly suitable for various condenser header groove punching scenarios, especially for:
- Processing of air conditioning radiator condenser header for various passenger cars, commercial vehicles, new energy vehicles, etc.
- Mass production of condenser header with unfixed tube length and need for flexible specification adjustment.
- Condenser header processing scenarios with personalized customization needs (customized by drawing).
6. Notes
⚠️ Power supply: 220V/380V optional, adjustable according to on-site equipment conditions.
⚠️ The die can adapt to tubes of different lengths, and the specific adaptation range can be adjusted according to customer customization needs.
⚠️ For detailed technical parameters, customization plans or operation instructions, please contact our customer service for professional consultation.
E-commerce Quick Guide
MOQ: Accept custom small batch orders.
Customization: Support drawing & sample confirmation.
Delivery: Fast delivery for standard models.
Service: Technical support + maintenance guidance.
Frequently Asked Questions (FAQ)
❓ What is the maximum tube length this stamping die can process?
This die is designed for extra-long tubes and can adapt to a maximum tube length of 3000mm for condenser header groove punching.
❓ How does the anti-scrap jamming technology work?
The die features a secondary stamping mechanism design that prevents metal scrap from jamming during high-speed operations, ensuring smooth and continuous production.
❓ What are the benefits of the pneumatic floating tube feature?
The pneumatic floating tube design makes material taking extremely easy and efficient, reducing labor intensity while protecting the tube from scratches.
❓ What is the expected service life of the die?
Constructed with premium high-strength die steel and reinforced core components, the die has a service life of ≥ 500,000 pieces under normal operating conditions.
❓ Can I customize the die for specific groove shapes or tube dimensions?
Yes, we support full customization. You can provide your drawings or samples, and we will adjust the tube length, groove shape, and size parameters to meet your requirements.
❓ What power supply does this stamping die system require?
The system offers optional 220V or 380V power supplies, which can be configured to match your factory's electrical setup.