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China Suppliers Factory: 3000mm-L Extra-Long Condenser Header Groove Die for Automotive Air Conditioning
Basic Information
| Product Model | 3000mm-L (L stands for "extra-long tube adaptation") |
| Product Name | 3000mm Extra-Long Condenser Header Groove Punching Stamping Die |
| E-commerce Title | 3000mm-L Extra-Long Condenser Header Stamping Die | Anti-Scrap Jamming | Pneumatic Floating Tube |
| Product Type | Special Stamping Die for Automobile Air Conditioning Accessories Processing |
| Core Adaptation | Max. 3000mm tube length for condenser header groove punching |
| Core Technical Highlights | Secondary stamping (anti-scrap jamming) | Pneumatic floating tube (easy material taking) |
| Core Output | Extra-long precision grooved round tube for automobile air conditioning radiator condenser header |
| Basic Performance | Die service life ≥ 500,000 pcs | 220V/380V optional power supply |
Detailed Product Description
1. Core Product Positioning
This stamping die is a professional groove punching equipment for 3000mm extra-long condenser header of automobile air conditioning radiators, focusing on solving the two major industry pain points of scrap jamming and difficult material taking in traditional extra-long tube processing. With the innovative combination of secondary stamping and pneumatic floating tube structure, it realizes efficient, stable and smooth groove punching for extra-long condenser header. It is specially tailored for the supporting needs of extra-long air conditioning radiators in large passenger cars and new energy commercial vehicles, with strong durability and customizable design, which is the core equipment for large-scale production of extra-long condenser header.
2. Complete Working Process
The die adopts semi-automatic control, with optimized process details for 3000mm extra-long tube processing:
- Manual Feeding: Place the to-be-processed extra-long tube (max. 3000mm) at the feeding station; the pneumatic floating tube automatically lifts the tube to reduce friction and enable accurate positioning.
- Pneumatic Positioning: The pneumatic floating tube system stably supports the tube to avoid deformation caused by its own weight and ensure positioning accuracy before stamping.
- Secondary Stamping Forming: The first stamping realizes preliminary groove forming, and the second stamping synchronously ejects scrap, completely eliminating scrap jamming in extra-long tube groove punching.
- Pneumatic Floating Tube Unloading: After stamping, the pneumatic floating tube lifts the finished tube again to separate it from the die table, making manual material taking smoother and avoiding tube jamming or scratching.
3. Material & Process Advantages
- High-Strength Die Body: Made of high-strength premium die steel, with excellent anti-deformation performance to bear the high load of extra-long tube stamping, maintaining stable processing accuracy for long-term use.
- Reinforced Core Components: Core stamping parts are treated with quenching + nitriding for super wear resistance and impact resistance, adapting to the high-frequency impact of secondary stamping.
- Optimized Sectional Guide Structure: Aimed at 3000mm extra-long tubes, the sectional guide structure reduces deflection deformation during stamping and ensures uniform groove shape of the whole tube.
4. Core Selling Points
- 3000mm Extra-Long Tube Adaptation: Supports the maximum 3000mm condenser header processing, covering the special needs of large passenger cars, new energy commercial vehicles and other scenarios.
- Secondary Stamping Anti-Scrap Jamming: One-step forming + synchronous scrap ejection, thoroughly solving the most common scrap jamming problem in extra-long tube processing.
- Pneumatic Floating Tube for Easy Operation: Pneumatic lifting reduces tube friction and deformation, making manual feeding/unloading more effortless and lowering labor intensity.
- Stable Processing Guarantee: Sectional guide structure ensures uniform groove shape of extra-long tubes, meeting the assembly requirements of radiators.
- Super Durability: Premium die steel + special surface treatment for core parts, with a service life of ≥ 500,000 pcs, reducing die maintenance and replacement costs.
- Semi-Automatic Efficient Operation: Electrical assistance realizes automatic pushing and discharging, only manual feeding is needed, simple to operate and suitable for mass production.
- Full Customization Support: Customizable tube length, groove size and spacing according to customer drawings, meeting personalized processing requirements.
5. Application Scenarios
Custom-designed for the automotive air conditioning industry, ideal for:
- Groove punching of extra-long air conditioning radiator condenser header for large passenger cars and new energy commercial vehicles
- Custom air conditioning system production with special requirements for condenser header tube length
- Extra-long metal tube stamping scenarios troubled by scrap jamming and difficult material taking
6. Notes
- Power supply: 220V/380V optional, adjustable according to on-site equipment conditions
- The overall size and weight of the die can be fine-tuned according to customized tube length; the finished product is subject to the final design drawings
- For detailed technical parameters, customization plans or after-sales service, please contact our customer service for professional consultation
7. E-commerce Quick Guide
- MOQ: Accept custom small batch orders
- Customization: Support drawing customization & sample confirmation
- Delivery: Fast delivery for standard models; customized delivery according to order quantity
- Service: Professional technical support + die maintenance guidance
Frequently Asked Questions (FAQ)
Q
What is the maximum tube length this stamping die can process?
This stamping die is specifically designed to support an extra-long tube length of up to 3000mm, making it ideal for large passenger cars and new energy commercial vehicle condenser headers.
Q
How does the secondary stamping design prevent scrap jamming?
The die uses a two-step mechanism: the first stamping forms the groove, and the second stamping synchronously ejects the scrap. This completely eliminates scrap accumulation and jamming.
Q
What are the benefits of the pneumatic floating tube system?
The pneumatic floating system lifts the tube to minimize surface friction and prevent weight-induced deformation. This makes manual feeding and unloading smoother, safer, and less labor-intensive.
Q
What is the expected service life of this groove punching die?
Built with premium high-strength die steel and reinforced with quenching and nitriding treatments, the core components are designed for high durability, offering a service life of ≥ 500,000 pieces.
Q
Can I customize the groove sizes and spacing for my specific drawings?
Yes, we support full customization. You can customize the tube length, groove dimensions, and spacing. We also support sample confirmation before final delivery.