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China Suppliers Factory 1-out-2 Groove Punching Stamping Die for Auto AC Condenser with Semi-Automatic Operation
Basic Information
| Product Model | 2483 |
| Product Name | One-out-two Groove Punching Stamping Die for Automobile Air Conditioning Condenser Header |
| E-commerce Release Title | One-out-two Groove Punching Stamping Die for Automobile Air Conditioning Condenser Header - Directly Produces Precision Grooved Round Tubes for Radiators |
| Product Type | Special Stamping Die for Automobile Air Conditioning Accessories Processing |
| Core Output | Automobile Air Conditioning Radiator Condenser Header (Precision Grooved Round Tube) |
| Core Function | Used for groove punching processing on the surface of round tubes of automobile air conditioning radiator condenser header, adopting a one-out-two structure that can process 2 tubes at a time. |
Detailed Product Description
1. Core Product Positioning
This product is a special stamping die for automobile air conditioning radiator condenser header. Its core function is to punch uniform and high-precision grooves on the surface of round tubes, directly forming the core component for refrigerant distribution and collection in air conditioning systems - condenser header. The die adopts a "one-out-two" processing structure and is equipped with an electrical auxiliary system to realize semi-automatic production, taking into account production efficiency and processing accuracy. It is suitable for the mass production needs of the automobile air conditioning accessories industry, supports full-specification customization according to drawings, and can meet the personalized processing requirements of different customers.
2. Complete Working Process
01
Manual Feeding
The operator places two to-be-processed round tubes at the feeding station, which is convenient to place without precise alignment.
02
Automatic Tube Feeding
The electrical auxiliary system drives the push block to move accurately, synchronously sending the two round tubes into the die stamping area to complete positioning and fixing.
03
Precision Groove Punch
The die clamps and performs precise stamping, with the groove punching accuracy controlled at ±0.05mm. The groove shape is uniform and the depth is consistent.
04
Automatic Discharging
After stamping, the discharging push block synchronously pushes the formed condenser header out of the die into the next process. Cycle takes only 5-10s.
3. Material and Process Advantages
Die Body Material
Made of high-strength die steel (Cr12MoV), it has excellent wear resistance and anti-deformation ability, and can maintain stable accuracy even after long-term high-frequency use, ensuring consistent groove shape of each condenser header.
Core Component Material
The core stamping components are made of high-grade high-quality steel (SKD11), which has higher hardness and better wear resistance, improving the service life of the die from the source.
Special Treatment Process
The core components undergo double special treatment of quenching + nitriding, with a hardness of up to HRC58-62, which effectively extends the service life of the die, reduces the frequency of die maintenance and replacement costs, and the theoretical service life of the die is ≥500,000 pieces.
4. Core Selling Points
- Efficient Mass Production: One-out-two processing structure, processing 2 condenser headers synchronously. Theoretical efficiency of 720-1440 pieces/hour.
- High-Precision Processing: Punching accuracy strictly controlled at ±0.05mm with uniform groove shape and consistent depth.
- Semi-Automatic Operation: Electrical assistance for automatic feeding and discharging, reducing labor intensity and operation errors.
- Strong Durability: High-quality die steel + special treatment. Theoretical service life is ≥500,000 pieces.
- Full-Specification Customization: Supports customization according to drawings. Adjustable tube diameter, wall thickness, groove depth, width, and spacing.
- Easy Installation: Bolt fixing method suitable for conventional punch tables, simple and stable installation.
5. Application Scenarios
This product is specially designed for the automobile air conditioning industry, mainly suitable for groove punching processing of air conditioning radiator condenser header of various passenger cars, new energy vehicles and commercial vehicles. According to the drawings provided by customers, it can customize stamping dies of different specifications and groove shapes.
6. Notes
① The die power supply voltage supports 220V/380V optional, which can be adjusted according to the customer's on-site equipment conditions;
② The overall size and weight of the die can be changed according to the customer's final customized drawings, and the finished product shall be subject to the actual production size;
③ For detailed technical parameters, customization plans or operation instructions, please contact customer service for consultation.
Frequently Asked Questions (FAQ)
What is the production efficiency of the Model 2483 stamping die?
Thanks to its one-out-two structure, the die processes two condenser headers synchronously, achieving a theoretical production efficiency of 720 to 1440 pieces per hour.
What materials are used in the construction of this die?
The main die body is made of high-strength Cr12MoV die steel, while the core stamping components are manufactured from high-grade SKD11 steel for superior wear resistance.
What is the expected service life of the stamping die?
With core components undergoing quenching and nitriding treatments (hardness HRC58-62), the theoretical service life of the die is ≥500,000 pieces.
Can the groove specifications and tube sizes be customized?
Yes. We support full-specification customization according to customer drawings. Tube diameter, wall thickness, and groove depth, width, and spacing can all be adjusted.
What is the precision level of the groove punching?
The groove punching accuracy is strictly controlled at ±0.05mm, ensuring uniform groove shape and consistent depth for reliable condenser assembly.
What power supply voltage is required for the electrical auxiliary system?
The electrical auxiliary system supports optional 220V or 380V power supplies, which can be configured to match your factory facility conditions.