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China Suppliers Factory 1-out-2 Groove Punching Stamping Die for Auto AC Condenser with Semi-Automatic Operation
Basic Information
| Product Model | 2483 |
| Product Name | One-out-two Groove Punching Stamping Die for Automobile Air Conditioning Condenser Header |
| E-commerce Release Title | One-out-two Groove Punching Stamping Die for Automobile Air Conditioning Condenser Header - Directly Produces Precision Grooved Round Tubes for Radiators |
| Product Type | Special Stamping Die for Automobile Air Conditioning Accessories Processing |
| Core Output | Automobile Air Conditioning Radiator Condenser Header (Precision Grooved Round Tube) |
| Core Function | Used for groove punching processing on the surface of round tubes, adopting a one-out-two structure that can process 2 tubes at a time. |
Detailed Product Description
01 Core Product Positioning
This product is a special stamping die for automobile air conditioning radiator condenser header. Its core function is to punch uniform and high-precision grooves on the surface of round tubes, directly forming the core component for refrigerant distribution and collection. The die adopts a "one-out-two" processing structure and is equipped with an electrical auxiliary system to realize semi-automatic production. It is suitable for mass production and supports full-specification customization according to drawings.
02 Complete Working Process
1. Manual Feeding
Operator places two round tubes at the feeding station without needing precise alignment.
2. Automatic Feeding
Electrical auxiliary system drives the push block to send tubes into the die stamping area.
3. Precision Punching
Groove punching accuracy is controlled at ±0.05mm with consistent depth and shape.
4. Automatic Discharging
Formed headers are pushed out synchronously. Cycle time: 5-10 seconds.
03 Material and Process Advantages
- 🛠️ Die Body Material: Made of high-strength die steel (Cr12MoV) for excellent wear resistance and anti-deformation.
- 💎 Core Component Material: Stamping components use high-grade high-quality steel (SKD11) for superior hardness.
- 🔥 Special Treatment: Quenching + Nitriding process (Hardness HRC58-62), extending life to ≥500,000 pieces.
04 Core Selling Points
- ✅ Efficient Mass Production: 720-1440 pieces/hour via one-out-two processing structure.
- ✅ High-Precision: Accuracy controlled at ±0.05mm for perfect radiator assembly.
- ✅ Semi-Automatic Operation: Electrical assistance reduces labor intensity and errors.
- ✅ Strong Durability: Theoretical service life ≥500,000 pieces reduces maintenance costs.
- ✅ Full Customization: Adjustable tube diameter, wall thickness, and groove spacing.
- ✅ Easy Installation: Bolt fixing method suitable for conventional punch tables.
05 Application Scenarios
Specially designed for the automobile air conditioning industry, suitable for passenger cars, new energy vehicles, and commercial vehicles. It is the core equipment for manufacturers producing radiator condenser headers at scale.
06 Important Notes
- ⚠️ Supports 220V/380V optional voltage.
- ⚠️ Size and weight are subject to the final customized drawings.
- ⚠️ Contact customer service for detailed technical parameters.
Frequently Asked Questions
What is the production efficiency of this die?
The die uses a one-out-two structure, processing two tubes simultaneously. The theoretical production efficiency ranges from 720 to 1440 pieces per hour.
What is the expected service life of the stamping die?
Thanks to the Cr12MoV and SKD11 materials combined with quenching and nitriding treatments, the theoretical service life is ≥500,000 pieces.
Can the groove dimensions be customized?
Yes, we support full-specification customization. You can provide drawings to adjust tube diameter, wall thickness, groove depth, width, and spacing.
What level of precision can the groove punching achieve?
The punching accuracy is strictly controlled within ±0.05mm, ensuring high consistency for subsequent assembly processes.
Does this die require a specific type of punching machine?
The die adopts a standard bolt fixing method, making it compatible with most conventional punch tables without complex modifications.
Is the operation difficult for new workers?
No, it features a semi-automatic electrical auxiliary system. Workers only need to perform manual feeding; the feeding, punching, and discharging are automated.