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China Suppliers Factory 1-out-2 Groove Punching Stamping Die for Auto AC Condenser with High Efficiency and Customization
Basic Information
| Product Model | 2483 |
| Product Name | One-out-two Groove Punching Stamping Die for Automobile Air Conditioning Condenser Header |
| E-commerce Release Title | One-out-two Groove Punching Stamping Die for Automobile Air Conditioning Condenser Header - Directly Produces Precision Grooved Round Tubes for Radiators |
| Product Type | Special Stamping Die for Automobile Air Conditioning Accessories Processing |
| Core Output | Automobile Air Conditioning Radiator Condenser Header (Precision Grooved Round Tube) |
| Core Function | Used for groove punching processing on the surface of round tubes of automobile air conditioning radiator condenser header, adopting a one-out-two structure that can process 2 tubes at a time. |
Detailed Product Description
1. Core Product Positioning
This product is a special stamping die for automobile air conditioning radiator condenser header. Its core function is to punch uniform and high-precision grooves on the surface of round tubes, directly forming the core component for refrigerant distribution and collection in air conditioning systems - condenser header. The die adopts a "one-out-two" processing structure and is equipped with an electrical auxiliary system to realize semi-automatic production, taking into account production efficiency and processing accuracy. It is suitable for the mass production needs of the automobile air conditioning accessories industry, supports full-specification customization according to drawings, and can meet the personalized processing requirements of different customers.
2. Complete Working Process
The die adopts a semi-automatic control mode, which is easy to operate and has a clear process, without the need for complex operation training. The specific working process is as follows:
① Manual Feeding
The operator places two to-be-processed round tubes at the feeding station, which is convenient to place without precise alignment.
② Automatic Tube Feeding
The electrical auxiliary system drives the push block to move accurately, synchronously sending the two round tubes into the die stamping area to complete positioning and fixing.
③ Precision Groove Punching
The die clamps and performs precise stamping, with the groove punching accuracy controlled at ±0.05mm. The groove shape is uniform and the depth is consistent, meeting the assembly requirements of condenser header.
④ Automatic Discharging
After stamping, the discharging push block synchronously pushes the formed condenser header out of the die into the next process. The single processing cycle only takes 5-10 seconds, which is efficient and convenient.
3. Material and Process Advantages
The quality of the die directly determines the processing accuracy and service life of the condenser header. This product strictly controls the material selection and process treatment to ensure stability and durability:
① Die Body Material
Made of high-strength die steel (Cr12MoV), it has excellent wear resistance and anti-deformation ability, and can maintain stable accuracy even after long-term high-frequency use, ensuring consistent groove shape of each condenser header.
② Core Component Material
The core stamping components are made of high-grade high-quality steel (SKD11), which has higher hardness and better wear resistance, improving the service life of the die from the source.
③ Special Treatment Process
The core components undergo double special treatment of quenching + nitriding, with a hardness of up to HRC58-62, which effectively extends the service life of the die, reduces the frequency of die maintenance and replacement costs, and the theoretical service life of the die is ≥500,000 pieces.
4. Core Selling Points
- Efficient Mass Production: One-out-two processing structure, processing 2 condenser header synchronously at a time, with a theoretical production efficiency of 720-1440 pieces/hour, doubling the efficiency compared with single-station dies, suitable for mass order production.
- High-Precision Processing: The groove punching accuracy is strictly controlled at ±0.05mm, with uniform groove shape and consistent depth, meeting the assembly requirements of automobile air conditioning radiators and reducing the subsequent rework rate.
- Semi-Automatic Convenient Operation: Electrical assistance realizes automatic feeding and discharging, only manual feeding is required, the operation is simple, reducing labor intensity and operational errors.
- Strong Durability: High-quality die steel + special treatment of core components, the die service life is ≥500,000 pieces, wear-resistant and anti-deformation, reducing downtime for die replacement and production costs.
- Full-Specification Customization: Supports customization according to drawings, the tube diameter, wall thickness of the adapted tube, as well as the depth, width and spacing of the groove can be adjusted as needed, without fixed restrictions, meeting the needs of different customers.
- Easy Installation: Adopts bolt fixing method, suitable for conventional punch table, simple and stable installation, no need for complex equipment modification.
5. Application Scenarios
This product is specially designed for the automobile air conditioning industry, mainly suitable for groove punching processing of air conditioning radiator condenser header of various passenger cars, new energy vehicles and commercial vehicles. According to the drawings provided by customers, it can customize stamping dies of different specifications and groove shapes, meeting the mass processing needs of automobile air conditioning accessories manufacturers, and is the core equipment for large-scale production of condenser header.
6. Notes
① The die power supply voltage supports 220V/380V optional, which can be adjusted according to the customer's on-site equipment conditions.
② The overall size and weight of the die can be changed according to the customer's final customized drawings, and the finished product shall be subject to the actual production size.
③ For detailed technical parameters, customization plans or operation instructions, please contact customer service for consultation.
Frequently Asked Questions (FAQ)
Q: What is the production efficiency of this groove punching die?
Thanks to its one-out-two processing structure, the die can process 2 tubes simultaneously. This achieves a theoretical production efficiency of 720 to 1440 pieces per hour, which effectively doubles the output compared to standard single-station dies.
Q: What materials are used to ensure the die's durability and lifespan?
The main die body is constructed from high-strength Cr12MoV die steel to resist deformation. The core stamping components are manufactured from premium SKD11 steel and undergo special quenching and nitriding treatments, achieving a hardness of HRC58-62 and a theoretical service life of over 500,000 pieces.
Q: What is the processing accuracy for the tube grooves?
The groove punching accuracy is strictly controlled within ±0.05mm. This ensures uniform groove shapes and consistent depths, meeting the precise assembly requirements of automotive air conditioning radiators.
Q: Can this stamping die be customized for different specifications?
Yes, we support full customization according to customer drawings. The tube diameter, wall thickness, and the depth, width, and spacing of the grooves can all be customized to fit your specific design requirements.
Q: How is the die installed, and what power supply does it require?
The die utilizes a simple bolt-fixing method suitable for standard punch press tables, requiring no complex modifications. The electrical auxiliary system supports optional voltages of 220V or 380V, adjustable to your facility's power supply.