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China Suppliers Factory 1-out-2 Groove Punching Stamping Die for Auto AC Condenser Processing
Basic Information
| Product Model | 2483 |
| Product Name | One-out-two Groove Punching Stamping Die for Automobile Air Conditioning Condenser Header |
| E-commerce Release Title | One-out-two Groove Punching Stamping Die for Automobile Air Conditioning Condenser Header - Directly Produces Precision Grooved Round Tubes for Radiators |
| Product Type | Special Stamping Die for Automobile Air Conditioning Accessories Processing |
| Core Output | Automobile Air Conditioning Radiator Condenser Header (Precision Grooved Round Tube) |
| Core Function | Used for groove punching processing on the surface of round tubes of automobile air conditioning radiator condenser header, adopting a one-out-two structure that can process 2 tubes at a time. |
Detailed Product Description
1. Core Product Positioning
This product is a special stamping die for automobile air conditioning radiator condenser header. Its core function is to punch uniform and high-precision grooves on the surface of round tubes, directly forming the core component for refrigerant distribution and collection in air conditioning systems - condenser header. The die adopts a "one-out-two" processing structure and is equipped with an electrical auxiliary system to realize semi-automatic production, taking into account production efficiency and processing accuracy. It is suitable for the mass production needs of the automobile air conditioning accessories industry, supports full-specification customization according to drawings, and can meet the personalized processing requirements of different customers.
2. Complete Working Process
The die adopts a semi-automatic control mode, which is easy to operate and has a clear process, without the need for complex operation training. The specific working process is as follows:
01
Manual Feeding
The operator places two to-be-processed round tubes at the feeding station, which is convenient to place without precise alignment.
02
Automatic Tube Feeding
The electrical auxiliary system drives the push block to move accurately, synchronously sending the two round tubes into the die stamping area to complete positioning and fixing.
03
Precision Groove Punching
The die clamps and performs precise stamping, with the groove punching accuracy controlled at ±0.05mm. The groove shape is uniform and the depth is consistent, meeting assembly requirements.
04
Automatic Discharging
After stamping, the discharging push block synchronously pushes the formed condenser header out of the die. The single processing cycle only takes 5-10 seconds.
3. Material and Process Advantages
The quality of the die directly determines the processing accuracy and service life of the condenser header. This product strictly controls the material selection and process treatment to ensure stability and durability:
① Die Body Material
Made of high-strength die steel (Cr12MoV), it has excellent wear resistance and anti-deformation ability, maintaining stable accuracy even after long-term high-frequency use.
② Core Component Material
The core stamping components are made of high-grade high-quality steel (SKD11), which has higher hardness and better wear resistance, improving service life from the source.
③ Special Treatment Process
Core components undergo double special treatment of quenching + nitriding, with a hardness of up to HRC58-62, reducing maintenance frequency with a theoretical service life of ≥500,000 pieces.
4. Core Selling Points
Efficient Mass Production
One-out-two processing structure, processing 2 condenser headers synchronously. Theoretical production efficiency of 720-1440 pieces/hour, doubling single-station die efficiency.
High-Precision Processing
Groove punching accuracy is strictly controlled at ±0.05mm, with uniform groove shape and consistent depth, meeting strict automobile radiator assembly standards.
Semi-Automatic Convenient Operation
Electrical assistance realizes automatic feeding and discharging. Only manual feeding is required, reducing labor intensity and operational errors.
Strong Durability
High-quality die steel + special treatment of core components provides a service life of ≥500,000 pieces, reducing downtime and replacement costs.
Full-Specification Customization
Supports customization according to drawings. Adaptable tube diameter, wall thickness, groove depth, width, and spacing can be adjusted as needed.
Easy Installation
Adopts a reliable bolt fixing method suitable for conventional punch tables, enabling simple and stable installation without complex equipment modification.
5. Application Scenarios
This product is specially designed for the automobile air conditioning industry, mainly suitable for groove punching processing of air conditioning radiator condenser header of various passenger cars, new energy vehicles and commercial vehicles. According to the drawings provided by customers, it can customize stamping dies of different specifications and groove shapes, meeting the mass processing needs of automobile air conditioning accessories manufacturers, and is the core equipment for large-scale production of condenser header.
6. Notes
- ① The die power supply voltage supports 220V/380V optional, which can be adjusted according to the customer's on-site equipment conditions;
- ② The overall size and weight of the die can be changed according to the customer's final customized drawings, and the finished product shall be subject to the actual production size;
- ③ For detailed technical parameters, customization plans or operation instructions, please contact customer service for consultation.
Frequently Asked Questions (FAQ)
Q:
What is the production efficiency of this one-out-two stamping die?
A: The die features a one-out-two structure that processes 2 condenser headers synchronously. The theoretical production efficiency ranges from 720 to 1440 pieces per hour, doubling the output compared to single-station dies.
Q:
What is the processing accuracy of the groove punching?
A: The groove punching accuracy is strictly controlled within ±0.05mm. This ensures uniform groove shapes and consistent depths, meeting the high-precision assembly demands of automobile air conditioning radiators.
Q:
What materials are used to guarantee the durability of the die?
A: The main body is constructed from high-strength Cr12MoV die steel, while the core components are made of premium SKD11 steel. Additionally, the core components undergo quenching and nitriding treatments to achieve a hardness of HRC58-62.
Q:
What is the expected service life of this stamping die?
A: Thanks to high-grade materials and specialized heat treatments, the theoretical service life of the die is ≥500,000 pieces under proper operation and maintenance.
Q:
Can the die specifications be customized for different tube sizes?
A: Yes, we offer full-specification customization based on your drawings. You can adjust the adapted tube diameter, wall thickness, as well as the depth, width, and spacing of the grooves without fixed limitations.
Q:
How is the stamping die installed and powered?
A: The die uses a simple bolt-fixing method suitable for conventional punch tables. The power supply for the electrical auxiliary system supports 220V/380V options, which can be selected based on your facility's requirements.