China Suppliers Factory 1-out-2 Groove Punching Stamping Die for Auto AC Condenser Header Processing

1. Core Product Positioning

This product is a special stamping die for automobile air conditioning radiator condenser header. Its core function is to punch uniform and high-precision grooves on the surface of round tubes, directly forming the core component for refrigerant distribution and collection in air conditioning systems - condenser header. The die adopts a "one-out-two" processing structure and is equipped with an electrical auxiliary system to realize semi-automatic production, taking into account production efficiency and processing accuracy. It is suitable for the mass production needs of the automobile air conditioning accessories industry, supports full-specification customization according to drawings, and can meet the personalized processing requirements of different customers.

2. Complete Working Process

The die adopts a semi-automatic control mode, which is easy to operate and has a clear process, without the need for complex operation training. The specific working process is as follows:

3. Material and Process Advantages

The quality of the die directly determines the processing accuracy and service life of the condenser header. This product strictly controls the material selection and process treatment to ensure stability and durability:

4. Core Selling Points

• Efficient Mass Production: One-out-two processing structure, processing 2 condenser header synchronously at a time, with a theoretical production efficiency of 720-1440 pieces/hour, doubling the efficiency compared with single-station dies, suitable for mass order production;
• High-Precision Processing: The groove punching accuracy is strictly controlled at ±0.05mm, with uniform groove shape and consistent depth, meeting the assembly requirements of automobile air conditioning radiators and reducing the subsequent rework rate;
• Semi-Automatic Convenient Operation: Electrical assistance realizes automatic feeding and discharging, only manual feeding is required, the operation is simple, reducing labor intensity and operational errors;
• Strong Durability: High-quality die steel + special treatment of core components, the die service life is ≥500,000 pieces, wear-resistant and anti-deformation, reducing downtime for die replacement and production costs;
• Full-Specification Customization: Supports customization according to drawings, the tube diameter, wall thickness of the adapted tube, as well as the depth, width and spacing of the groove can be adjusted as needed, without fixed restrictions, meeting the needs of different customers;
• Easy Installation: Adopts bolt fixing method, suitable for conventional punch table, simple and stable installation, no need for complex equipment modification;

5. Application Scenarios

This product is specially designed for the automobile air conditioning industry, mainly suitable for groove punching processing of air conditioning radiator condenser header of various passenger cars, new energy vehicles and commercial vehicles. According to the drawings provided by customers, it can customize stamping dies of different specifications and groove shapes, meeting the mass processing needs of automobile air conditioning accessories manufacturers, and is the core equipment for large-scale production of condenser header.