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3000mm-L Extra-Long Condenser Header Groove Die - Custom Solutions by China Suppliers & Factory for Automotive AC
Basic Information
| Product Model | 3000mm-L (L stands for "extra-long tube adaptation") |
| Product Name | 3000mm Extra-Long Condenser Header Groove Punching Stamping Die |
| E-commerce Title | 3000mm-L Extra-Long Condenser Header Stamping Die | Anti-Scrap Jamming | Pneumatic Floating Tube |
| Product Type | Special Stamping Die for Automobile Air Conditioning Accessories Processing |
| Core Adaptation | Max. 3000mm tube length for condenser header groove punching |
| Core Technical Highlights | Secondary stamping (anti-scrap jamming) | Pneumatic floating tube (easy material taking) |
| Core Output | Extra-long precision grooved round tube for automobile air conditioning radiator condenser header |
| Basic Performance | Die service life ≥ 500,000 pcs | 220V/380V optional power supply |
Detailed Product Description
1. Core Product Positioning
This stamping die is a professional groove punching equipment for 3000mm extra-long condenser header of automobile air conditioning radiators, focusing on solving the two major industry pain points of scrap jamming and difficult material taking in traditional extra-long tube processing. With the innovative combination of secondary stamping and pneumatic floating tube structure, it realizes efficient, stable and smooth groove punching for extra-long condenser header. It is specially tailored for the supporting needs of extra-long air conditioning radiators in large passenger cars and new energy commercial vehicles, with strong durability and customizable design, which is the core equipment for large-scale production of extra-long condenser header.
2. Complete Working Process
The die adopts semi-automatic control, with optimized process details for 3000mm extra-long tube processing:
1
Manual Feeding
Place the to-be-processed extra-long tube (max. 3000mm) at the feeding station; the pneumatic floating tube automatically lifts the tube to reduce friction and enable accurate positioning.
2
Pneumatic Positioning
The pneumatic floating tube system stably supports the tube to avoid deformation caused by its own weight and ensure positioning accuracy before stamping.
3
Secondary Stamping Forming
The first stamping realizes preliminary groove forming, and the second stamping synchronously ejects scrap, completely eliminating scrap jamming in extra-long tube groove punching.
4
Pneumatic Floating Tube Unloading
After stamping, the pneumatic floating tube lifts the finished tube again to separate it from the die table, making manual material taking smoother and avoiding tube jamming or scratching.
3. Material & Process Advantages
① High-Strength Die Body
Made of high-strength premium die steel, with excellent anti-deformation performance to bear the high load of extra-long tube stamping, maintaining stable processing accuracy for long-term use.
② Reinforced Core Components
Core stamping parts are treated with quenching + nitriding for super wear resistance and impact resistance, adapting to the high-frequency impact of secondary stamping.
③ Sectional Guide Structure
Aimed at 3000mm extra-long tubes, the sectional guide structure reduces deflection deformation during stamping and ensures uniform groove shape of the whole tube.
4. Core Selling Points
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3000mm Extra-Long Tube Adaptation: Supports the maximum 3000mm condenser header processing, covering the special needs of large passenger cars, new energy commercial vehicles and other scenarios.
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Secondary Stamping Anti-Scrap Jamming: One-step forming + synchronous scrap ejection, thoroughly solving the most common scrap jamming problem in extra-long tube processing.
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Pneumatic Floating Tube: Pneumatic lifting reduces tube friction and deformation, making manual feeding/unloading more effortless and lowering labor intensity.
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Stable Processing Guarantee: Sectional guide structure ensures uniform groove shape of extra-long tubes, meeting the assembly requirements of radiators.
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Super Durability: Premium die steel + special surface treatment for core parts, with a service life of ≥ 500,000 pcs, reducing die maintenance and replacement costs.
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Semi-Automatic Operation: Electrical assistance realizes automatic pushing and discharging, only manual feeding is needed, simple to operate and suitable for mass production.
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Full Customization Support: Customizable tube length, groove size and spacing according to customer drawings, meeting personalized processing requirements.
5. Application Scenarios
Custom-designed for the automotive air conditioning industry, ideal for:
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Groove punching of extra-long air conditioning radiator condenser header for large passenger cars and new energy commercial vehicles.
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Custom air conditioning system production with special requirements for condenser header tube length.
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Extra-long metal tube stamping scenarios troubled by scrap jamming and difficult material taking.
◈ 6. Notes
- Power supply: 220V/380V optional, adjustable according to on-site equipment conditions.
- The overall size and weight of the die can be fine-tuned according to customized tube length; the finished product is subject to the final design drawings.
- For detailed technical parameters, customization plans or after-sales service, please contact our customer service for professional consultation.
◈ 7. E-commerce Quick Guide
- MOQ: Accept custom small batch orders.
- Customization: Support drawing customization & sample confirmation.
- Delivery: Fast delivery for standard models; customized delivery according to order quantity.
- Service: Professional technical support + die maintenance guidance.
Frequently Asked Questions (FAQ)
What is the maximum tube length this stamping die can process?
This die is specifically designed for extra-long tube adaptation, supporting a maximum condenser header tube length of up to 3000mm.
How does the secondary stamping design prevent scrap jamming?
The secondary stamping process works by using the first stamping action to achieve preliminary groove forming, while the second stamping action synchronously ejects the scrap. This completely eliminates scrap buildup and jamming.
What are the benefits of the pneumatic floating tube system?
The pneumatic floating tube system lifts the tube during material feeding and unloading. This significantly reduces friction, prevents tube deformation from its own weight, and makes manual material taking much smoother without scratching the tube.
What is the expected service life of the stamping die?
The die has a guaranteed service life of ≥ 500,000 pieces. It features a body made of high-strength premium die steel, with core stamping parts treated with quenching and nitriding for superior wear and impact resistance.
Is this stamping die fully automatic or semi-automatic?
It features a semi-automatic efficient operation. While feeding is manual, the electrical and pneumatic assistance systems handle automatic positioning, lifting, and scrap discharging, making mass production simple and less labor-intensive.
Can we customize the groove size and spacing for our specific requirements?
Yes, we offer full customization support. We can customize the tube length, groove sizes, and spacing configurations based on your technical drawings and sample requirements.